Project Name
Caulfield to South Yarra LED Upgrade Project

Client
Metro Trains Melbourne

Location
Caulfield to South Yarra (Melbourne, Victoria)

Duration
June 2021 to December 2021

Our Services
Principle Contractor

Project Management

Signalling Construction

Testing & Commissioning

Project Description

The section between Caulfield and South Yarra was identified as requiring all signal aspects to be upgraded to LED in readiness for Rail Projects Victoria’s (RPV) Rail Systems Alliance (RSA) signalling system upgrade. Existing signals were a mixture of incandescent and LED aspects, therefore all incandescent aspects were required to be upgraded to LED to ensure compatibility with new Ebi-Lock signalling system.

Our Scope

JBE was engaged as the Principle Contractor to complete the remaining Caulfield to South Yarra LED Upgrade project scope. JBE was required to complete critical remaining scope across three major occupations. The project was divided into two major phases.

Phase 1 - Works undertaken during major weekend occupation with multiple work group interfaces.

Signal Junction Box Modifications - existing signals were re-cabled at three locations (D220G, D192G, D178G) to accommodate junction boxes at these locations, our scope involved:

  • Pre-installing cables.

  • Cable termination and testing.

  • Function testing and aspect sequence testing.

Signal structural modifications at five locations (D271G, F271G, D288G, F288G, D262G), our scope involved:

gantry cage installation / modification - existing signal gantries to be modified

  • Removal of existing gantry cages and installation of new.

  • Disconnection and re-termination and test of cables.

  • Function testing and aspect sequence testing.

Phase 2 - Works undertaken during two major weekend occupation with multiple work group interfaces.

November Occo

  • D249 - new signal platform installation, new cabling, new signal dolly

  • D249 - Trainstop relocation, new cabling, test and term

  • D249 - Track circuit relocation and make compliant

  • D249 - TPWS relocation and make compliant

December Occo

  • D249 - installation of new protection screens, remove / decommission existing signal

  • CFD667 - upgrade of signal aspects

  • CFD627 - upgrade of signal aspects

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